One-stop and Quick Turn Turnkey SMT Prototype PCB Assembly Services at Low-Cost in China
One-stop Services: SMT, DIP, TEST, Assembly, Package
Cheap Low Volume & Small Batch PCB Board Assembly, Lead-free, Prototype PCB assembly Service China manufacturer.
- PCBA Manufacturer
- Complete Assembly Capablities
- BGA, Micro-BGA, and Leadless
- Parts Sourcing and Assembly
- A-grade Raw Materials
- Advanced PCBA Machines
- Operators with 10+years Experience
- X-ray inspection, AOI & Functional Testing
- 7*24 Online Customer Service
- Professional Technical Support
- High-Performance Supply Chain
- prototype to Turnkey
What is PCB Assembly(PCBA)?
Printed circuit board is a bare board that does not contain electronic components, while an assembled PCB is the finished product with all the components mounted on the board. PCB assembly is the final product that can be used in the project without any need for other manufacturing processes or amendments. First, a bare PCB board is fabricated according to the requirements of the buyer. After that, electronics components are bought and soldered on the board. The whole process of making an assembled PCB is known as electronic PCB Assembly or PCBA.
Custom PCB Assembly Service includes all processes from the fabrication of the PCB to the soldering of components. Everything is the responsibility of the contract manufacturer. The PCB is fabricated, components are procured, components are assembled, and the final assembly is tested. All processes are included in the PCB Assembly. Moreover, Design for Manufacturability (DFM) and Design for Testing (DFT) are also offered to prevent errors and problems that cause a delay in the delivery.
What Does Electronics PCB Assembly Mean?
SMT is currently the most popular assembly process. Our advanced PCBA assembly process and equipment can entirely guarantee the quality of products.
Ball-Grid-Array (BGA) Assembly
We are equipped with advanced automated BGA placement equipment, and a perfect quality control system to ensure the quality of BGA assembly.
Through-Hole Technology (THT) is the same as Surface Mount Technology (SMT), is a popular assembly method in current electronic assembly.
Both SMT and THT components will be placed on the PCBs. SMT on one side, THT assembly on the other side, Single or double-sided mixed assembly is available.
How to Order Electronic PCB Assembly Services in PCBELEC.COM?
Why Choose US for PCB Prototype Assembly Services?
Fast and Cheap PCB Prototype Assembly Service in China
JingHongYi PCB (HK) Co., Limited is a professional and best PCB assembly company in Shenzhen, China. Offers a one-stop quick turn, high-quality, low volume, yet affordable Printed Circuit Board (PCB) Assembly Services, Specializing in prototype PCB manufacture and assembly all-in-one. Ideal for engineering firms, makers, Solution providers, and students.
Up to now, we have provided fast and low-cost small and medium-Volume PCB Prototype Fabrication and assembly services for customers in Taiwan China, Australia, the United States, the United Kingdom, Belgium, France, Germany, and other parts of the world.
Low-cost PCB Fabrication and Assembly Services Manufacturer
JHYPCB offers Low cost PCB manufacturing and assembly services.
PCB assembly cost Calculator has its standard calculation method, which includes loss of PCB manufacturing, component, SMT/DIP assembly, test, and logistics. In terms of small prototype order, engineering costs will be charged. The flying probe test or frame test for PCB manufacturing, stencil, and regular 5% loss of components during the PCB board assembly process should also be concerned. For the PCB board assembly test, it depends on the test plan and duration of completing one board.
PCB Assembly Cost = PCB manufacturing cost + PCB frame test or flying probe test fees + PCB engineering cost (only for small prototype order) + Component cost (additional 5%) + SMT assembly charges + PCB assembly test cost + Box building charges + Package cost (for special application) + Logistics cost (requested).
JHYPCB will stand at the customer’s point of view and save the cost of PCB manufacturing and component procurement for customers from all aspects.
PCB Assembly Full Features
|Full Turnkey Services||Instant Quote||Affordable Pricing|
|We can provide full turnkey PCB Assembly services. Everything is our responsibility. We will take care of the component procurement, PCB fabrication, installation of components, inspection, and final testing. We can handle every step of the PCBA, and you will get the final product without any hassle.||We can provide you an instant quote online. Our customer representatives are available 24/7. You can contact us via email or customer support service. You can provide us all the details, and we will provide you a reasonable quote.||We aim to provide the best quality at an affordable price. We can even provide you low volume PCBA services at a reasonable price. No matter how many PCBs or PCBA you need, we provide an affordable option.|
|Quick-turn Assembly||100% Quality Guaranteed||Prototype and Low-High Volume|
|We can provide quick-turn PCB service. Our large facility can handle low-high volume orders. We can provide a PCB Assembly prototype or the whole order in less time. It saves you time, and you can even make changes and get the next PCB Assembly for re-testing and re-checking. We can provide you a PCB Assembly within 24 hours. Our facility can deliver low-large volume orders within 20 working days.||We stand behind our products. The quality of our PCBs and PCBA is guaranteed. We get high-quality components and materials. We have ISO 9001:2008 quality management system. The PCBA goes through advanced inspection and testing before delivery.||We provide quick prototype service. You can order a prototype and get it delivered within a day or few days. You can save your time during the prototype testing process and re-order another with amendments. Moreover, we can handle low-large volume orders up to 10,000 pieces. There is no minimum order limit; you can even order one piece.|
|Manufacturing Capabilities||Sourcing Options||Customer Service|
|We are capable of dealing with SMT assembly, BGA assembly, Through-hole PCB assembly, and Mixed assembly. Our assembly lines are compliant with IPC-A-610F. We can manufacture different types of PCBs, including rigid PCB, flexible PCB, rigid-flex PCB, heavy copper PCB, high Tg PCB, impedance control PCB, aluminum PCB, and everything according to the needs of the customer.||We can source components from reputable distributors, or you can choose from us. These parts are cheaper and can reduce the entire PCBA production time to 7 working days.||We strive to provide the best quality to our customers. We are always ready to make your PCB and PCBA process easy. Our experts will guide you and go through your documents. They will also indicate the problems if any. We try to make the whole process smooth and quick. For any queries, you can contact us; our experts will guide you in the best possible way. We also take feedback from our customers. We are ready to re-work on the PCBA if required. Thus, 100% customer satisfaction is guaranteed.|
PCBA Processing Capability
Our company has 8 SMT chip production lines, equipped with new imported Fuji XPF, NXT3, automatic solder paste printing machine, ten-temperature zone reflow furnace, AOI, SPI, and other high-end equipment. The SMT assembly production capacity is 4 million solder points/day, especially Good at high-precision and complex circuit board placement operations.
|SMT Capacity||4 million solder joints/day|
|SMT Production Line||8 Lines|
|Attrition Rate||Resistance-capacitance rate 0.3%|
|IC No Loss|
|Type of PCB Board||POP/Ordinary Board/FPC/Rigid-flex PCB/Metal substrate PCB|
|Mounting component specifications||Small Chips Size||0201 Chip/0.35 Pitch BGA|
|Minimum component accuracy||±0.04mm|
|IC placement accuracy||±0.03mm|
|PCB specification||PCB Size||50*50mm -774*710mm|
Electronic PCB Assembly Process and Flow Chart
With the development of electronic products’ PCBA assembly towards miniaturization and high assembly density, SMT Surface Mount Technology has now become the mainstream technology of electronic assembly. However, due to the excessive size of some electronic components in PCB assembly and processing, plug-in processing has not been replaced. Still, it plays a vital role in the process of electronic assembly and processing. Therefore, there will be a certain number of through-hole components in PCB. The assembly of both plug-in parts and surface assembly components is called mixed assembly, short for mixed assembly, and the assembly of all surface assembly components is called full surface mount. PCBA assembly method and its process flow mainly depend on the type of components assembled and the equipment conditions assembled.
PCB Board Assembly Steps
First, the components and materials are procured according to the requirement of the PCB and the Bill of Materials (BOM) provided by the buyer. The components are bought, and if anything is not available, it’s replaced by a similar component after the permission granted by the buyer.
Moreover, Design for Manufacturability (DFT) is important. The experts check every document to ensure the smooth assembling of the PCB without any delays. It’s better to find the problems initially because it detects the errors and problems in the first step. It’s a good engineering practice, which is offered at JHYPCB.
The next step is the fabrication of the PCB. PCB is fabricated according to the requirements of the buyer. After this step, there is a bare board without any components.
The next step in the PCB Assembly is the application of solder paste. A solder paste is applied to certain areas of the PCB using a stencil. The paste is applied to the surface where the components will be placed in the future. This step is carried out through a machine.
The PCB is placed inside the machine, and the paste is applied over it. It’s similar to a t-shirt printing machine that prints using a stencil. The same is the case in the PCB assembly; the only difference is the solder paste instead of paint.
The stencil is placed over the PCB, and a roller is moved over it, which applies the solder paste on the PCB. The paste gets into the pads and holes of the board. The stencil is important to use; it’s a metallic stencil, which helps in applying the solder to the required areas only.
After the application of solder paste, it’s time to place the components on the board. It can be done manually, but for speed and achieving more accuracy, machines are used. The machine is fed with the reels of components. Different reels are placed according to the requirement. The machine picks the components and places them at the correct places. Therefore, this process is commonly known as Pick and Place. It’s an automated process in which the information is transferred to the machine from the files, and the machine does the work accordingly.
Once the components are placed in the right place, it’s time to solder the components. As we have already applied the solder paste, we only need to melt the solder paste again so that the components can make proper electrical connections. For this purpose, the PCB is passed through a reflow oven. It’s placed on a conveyor belt and passes through the oven. This process is known as reflow soldering. The oven is hot enough to melt the solder, which holds the components and completes the electrical connections.
The board in the oven is very hot; therefore, it’s cooled before it comes out of it. After reflow soldering, the components are in their original places. The board is almost ready to use, but it needs to go through testing to ensure quality.
Inspection is an important step that can pick the errors and flaws. Every PCB needs to go through this process to make sure it’s up to the mark. There can be a short circuit, wrong placement of components, or any other problem with the assembled PCB. Therefore, inspection is a critical step.
Inspection can be done manually and with the help of machines. Usually, the manufacturers manually check the assembled PCB to detect any visible fault, and then they go for other techniques that include X-ray and AOI. Manual checks are not reliable but still used to detect faults in the PCB.
- X-ray Inspection
X-ray inspection is a powerful method that can detect faults in multilayer PCBs. The rays are passed through the layers and make everything visible. It’s an advanced method that is preferred for complicated PCB designs. But it can identify the problems with the PCB without any hassle. After an X-ray inspection, it’s easy to detect the fault and its root cause. Often the connections are under the components, and they are not visible to the naked eye and during AOI testing. Therefore, X-ray testing is used in such cases. It’s more reliable in assuring the quality of the PCB.
In this method, the rays are passed from the PCB, and they can even pass from the components. They can reveal the joints and electrical connections under the component. The rays are reflected and create an image, which can be analyzed using image processing. The image indicates the soldering joints and even their densities.
AOI stands for Automatic Optical Inspection. This method is quicker and simpler than X-ray inspection, but it has limited use because it cannot see the connections under the components. It uses cameras to analyze the PCBA from different angles. It is fast, so it can be used to inspect a large batch of PCBs in less time.
After inspection, final testing is done. The assembled PCB is checked whether it’s providing the desired results or not. It is tested using various methods. It is checked whether it’s providing the desired results or not. After final testing, the PCBA is shipped to the customer.
This is the last step of the PCB Assembly.
Electronic PCB Assembly Process Flow Chart
SMT PCB Assembly Machine and Equipment
We are always paying high attention to market and customer demands, and thus changing our strategic plan timely. According to market and customer’s demands to provide good quality product, as well as prompt and satisfactory service.
TO satisfy our customers, we focus on producing PCB circuit board and PCB assembly with top quality. we have implemented the ISO9001 quality management system, TS16949 quality system. The perfect quality assurance system and various advanced inspection equipment help us to monitor the whole production process to assure the stability of this process and high quality of the products. Meanwhile, advanced instruments and technology methods have been introduced to attain sustained improvement.
Providing customers with high-quality products and services has always been our goal. To ensure that the products we supply can meet China, European and American standards, we always follow the IPC standards. For more information about the list of IPC standards for Electronics PCB assembly(Chinese and English version, PDF Format), please click here to download.