Professional LED PCB Manufacturing & Assembly Services
Aluminum, Copper & Flexible LED Circuit Boards with Superior Heat Dissipation ISO 9001 Certified | Fast Turnaround | Competitive Pricing
Your Trusted Partner for LED Circuit Board Manufacturing
JHYPCB specializes in high-quality LED PCB manufacturing and assembly services, delivering complete solutions from design to delivery. With advanced aluminum and copper core materials and precision manufacturing processes, we ensure superior heat dissipation and product reliability for automotive, lighting, medical, and consumer electronics industries.
One-Stop PCBA Service
SMT, COB, and through-hole assembly with turnkey solutions
Expert Technical Support
Free DFM check, design optimization, and engineering assistance
Our LED PCB Manufacturing Services
From prototype to production, we provide complete LED PCB manufacturing and assembly solutions tailored to your specific requirements.
Aluminum LED PCB Manufacturing
Cost-effective aluminum substrate LED PCBs with excellent heat dissipation performance. Ideal for general LED lighting applications and automotive lighting solutions.
- Thermal conductivity: 1-9 W/mK
- Single to 4-layer options
- Board thickness: 0.8-3.0mm
- Cost-effective solution
- Superior heat dissipation
Applications: LED street lights, automotive lamps, commercial lighting, home lighting
Copper Core LED PCB
High-performance copper substrate for demanding high-power LED applications. Delivers maximum thermal conductivity for superior LED performance and longevity.
- Thermal conductivity: Up to 398 W/mK
- Excellent heat transfer
- High-power LED compatible
- 1-8 layer configurations
- Automotive-grade reliability
Applications: High-power LED headlights, industrial lighting, stage lighting, medical lighting
Flexible LED PCB
Bendable polyimide or polyester-based LED circuit boards perfect for LED strips and unique form-factor applications. Ideal for creative and space-constrained designs.
- PI/PET substrate materials
- Single to multi-layer options
- Bendable and conformable
- Lightweight design
- Custom shapes available
Applications: LED light strips, decorative lighting, wearable devices, curved displays
LED PCB Assembly Services
Complete turnkey LED PCB assembly from component sourcing to final testing. SMT, COB, and through-hole assembly with strict quality control for reliable LED products.
- SMT & COB assembly
- Through-hole assembly
- Component procurement
- Full turnkey services
- AOI & functional testing
Applications: Complete LED product assembly, prototype to production, OEM/ODM services
LED PCB Manufacturing Capabilities
Industry-leading specifications backed by advanced equipment and rigorous quality control to meet your most demanding LED PCB requirements.
| Technical Parameter | Specifications |
|---|---|
| Substrate Materials | Aluminum, Copper, FR-4, Ceramic (AlN, Al₂O₃), Polyimide (PI), Polyester (PET) |
| PCB Type | Rigid, Flexible, Rigid-Flex |
| Layer Count | – Aluminum LED PCB: 1-4 layers – Copper LED PCB: 1-8 layers – FR-4 LED PCB: 1-24 layers – Flexible LED PCB: 1-6 layers – Ceramic LED PCB: 1-4 layers |
| Board Thickness | 0.4mm – 3.2mm (Standard: 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm) |
| Finished Copper Weight | 1oz – 10oz (35μm – 350μm) Standard: 1oz, 2oz, 3oz |
| Thermal Conductivity | – Aluminum: 1-9 W/mK – Copper: Up to 398 W/mK – Ceramic: 24-170 W/mK |
| Min. Trace Width/Spacing | 4mil/4mil (0.1mm/0.1mm) Advanced: 3mil/3mil (0.075mm/0.075mm) |
| Min. Hole Size | – Mechanical drilling: 0.2mm (8mil) – Laser drilling: 0.1mm (4mil) |
| Max. Board Size | 500mm x 600mm (19.7″ x 23.6″) |
| Board Thickness Tolerance | ±10% |
| Surface Finish Options | – HASL (Hot Air Solder Leveling) – Lead-Free HASL – ENIG (Electroless Nickel Immersion Gold) – OSP (Organic Solderability Preservative) – Immersion Silver – Immersion Tin – Hard Gold Plating – Soft Gold Plating (for wire bonding) |
| Solder Mask Colors | White (LED standard), Black, Green, Blue, Red, Yellow, Matte Black, Matte Green |
| Silkscreen Colors | White, Black, Yellow |
| Via Types | Through-hole, Blind, Buried, Thermal vias, Via-in-pad |
| Assembly Capabilities | – SMT (Surface Mount Technology) – COB (Chip-on-Board) – Wire bonding & Flip-chip – Through-hole assembly – Mixed technology – BGA, QFN, CSP packages |
| Testing & Inspection | – AOI (Automated Optical Inspection) – Flying Probe Testing – ICT (In-Circuit Testing) – Functional Testing – Thermal Testing – 100% Electrical Testing |
| Quality Standards | ISO 9001:2015, RoHS, REACH, UL, IPC-A-600 Class 2/3, IPC-6012 |
| Turnaround Time | – Express Prototype: 24-48 hours – Standard Prototype: 3-5 days – Small Batch: 5-7 days – Mass Production: 7-15 days |
| Order Quantity | From 1 pcs (prototype) to 100,000+ pcs (mass production) |
| Packaging Options | Vacuum sealed, ESD protection, custom packaging available |
Need custom specifications or have special requirements?
Your Trusted LED PCB Manufacturing Partner
Why Choose JHYPCB
for Your LED PCB Manufacturing
With advanced technology, rigorous quality control, and dedicated customer support, we deliver LED PCB solutions that exceed expectations every time.
Advanced Manufacturing Equipment
State-of-the-art SMT lines, AOI inspection systems, and precision testing equipment ensure consistent quality and high-volume production capabilities.
Superior Heat Dissipation Design
Expert thermal management with aluminum and copper core materials delivering 1-9 W/mK thermal conductivity, extending LED lifespan and performance.
Fast Turnaround Time
24-hour engineering response, express prototype services, and reliable production schedules to meet your time-to-market requirements.
ISO 9001:2015 Quality Certified
Comprehensive quality management system with ISO 9001, RoHS, and UL certifications ensuring every LED PCB meets international standards.
Free DFM Check & Design Support
Our experienced engineers provide complimentary Design for Manufacturability reviews and optimization suggestions to reduce costs and improve yields.
Competitive Pricing
Direct factory pricing with no middlemen, volume discounts, and transparent quotes. Get the best value without compromising quality.
Expert Technical Support Team
Dedicated engineering team with 15+ years of LED PCB experience provides comprehensive technical support from design to delivery.
One-Stop Turnkey PCBA Service
Complete LED PCB manufacturing and assembly under one roof. From bare board production to full turnkey assembly, simplify your supply chain.
Global Logistics & Service Network
Worldwide shipping capabilities with multiple freight options ensuring seamless delivery and service no matter where you are.
LED PCB Applications Across Industries
From automotive to medical devices, our LED PCB solutions deliver reliable performance in demanding applications across multiple industries.
Automotive Lighting
High reliability, vibration resistance, automotive-grade quality standards
Commercial Lighting
Energy efficiency, long lifespan, cost-effective solutions
Residential Lighting
Safe, energy-saving, environmentally friendly
Medical Devices
High reliability, precise color rendering, strict quality standards
Consumer Electronics
Compact design, low power consumption, high brightness
Telecommunications
Long lifespan, stable performance, low maintenance
Agricultural Lighting
Customizable spectrum, energy efficient, promotes growth
Transportation & Infrastructure
Weather-resistant, long lifespan, high visibility
Got Questions? We've Got Answers
Find answers to common questions about our LED PCB manufacturing services, capabilities, and processes.
We offer flexible MOQ options to meet different needs:
- Prototype: As low as 1 piece
- Small batch: 5-50 pieces
- Mass production: No MOQ limit
Whether you need a single prototype or thousands of production units, we can accommodate your requirements. Contact us for a custom quote based on your specific needs.
Our standard lead times are:
- Express Prototype: 24-48 hours (expedited service)
- Standard Prototype: 3-5 business days
- Small Batch Production: 5-7 business days
- Mass Production: 7-15 business days
Lead times may vary based on board complexity, quantity, and specifications. We also offer rush services for urgent projects. Contact us for accurate delivery estimates.
Yes! We offer comprehensive turnkey LED PCB assembly services including:
- Component sourcing and procurement
- SMT (Surface Mount Technology) assembly
- COB (Chip-on-Board) wire bonding and flip-chip assembly
- Through-hole assembly
- Functional testing and quality inspection
- Final packaging and shipping
You can simply provide us with your Gerber files and BOM (Bill of Materials), and we'll handle everything from fabrication to assembly.
Both materials offer excellent thermal management, but with different characteristics:
Aluminum LED PCB:
- Thermal conductivity: 1-9 W/mK
- Cost-effective solution
- Suitable for most LED applications
- Lighter weight
- Recommended for: General LED lighting, automotive lamps, commercial applications
Copper Core LED PCB:
- Thermal conductivity: Up to 398 W/mK
- Superior heat dissipation
- Ideal for high-power LEDs
- Higher cost
- Recommended for: High-power headlights, industrial lighting, medical equipment
Our engineers can help you select the right material based on your LED power requirements and budget.
Absolutely! We specialize in custom LED PCB manufacturing with:
- Custom board dimensions and shapes (round, square, irregular)
- V-cut and routing options for easy panel separation
- Custom hole patterns and mounting positions
- Special cutouts and slots
- Flexible and rigid-flex LED PCB options
Simply provide your design specifications or CAD files, and our engineering team will work with you to manufacture LED PCBs that perfectly fit your application.
We maintain strict quality standards with multiple certifications:
- ISO 9001:2015 Quality Management System
- RoHS Compliance (Restriction of Hazardous Substances)
- REACH Compliance
- UL Recognition
- IPC-A-600 Class 2 and Class 3 Standards
All LED PCBs undergo rigorous testing including:
- AOI (Automated Optical Inspection)
- 100% Electrical Testing
- Thermal Performance Testing
- Visual Inspection
Each order comes with quality test reports and certificates of compliance.
We offer paid prototype services with competitive pricing:
- Prototype pricing is available starting from just a few pieces
- Sample costs can be credited toward future production orders (minimum order quantity applies)
- Express prototype services available (24-48 hour turnaround)
While we don't provide completely free samples, our prototype pricing is highly competitive, and we guarantee the quality matches production standards. This ensures you can confidently move to mass production after testing.
Getting a quote is easy and fast:
1. Prepare your files: Gerber files, BOM (for assembly), and specifications
2. Submit via:
• Email: sales@pcbjhy.com
• Online quote form on our website
• Contact our sales team directly
3. Receive quote: We'll respond within 24 hours with:
• Detailed pricing breakdown
• Lead time estimation
• Free DFM (Design for Manufacturing) review
• Technical recommendations if needed
Don't have Gerber files? Our engineering team can also provide quotes based on your specifications and design requirements.
We offer a comprehensive range of surface finishes to meet different requirements:
- HASL (Hot Air Solder Leveling) - Cost-effective, standard option
- Lead-Free HASL - RoHS compliant version
- ENIG (Electroless Nickel Immersion Gold) - Excellent solderability, flat surface
- OSP (Organic Solderability Preservative) - Eco-friendly, cost-effective
- Immersion Silver - Good for fine-pitch components
• Immersion Tin - Alternative to HASL - Hard Gold / Soft Gold - For edge connectors and wire bonding
Recommendation: For LED PCBs, we typically recommend ENIG or Lead-Free HASL for optimal soldering performance and long-term reliability. Our team can help you select the best finish for your specific application.
Yes! Thermal management is our specialty for LED PCBs:
Services we provide:
- Thermal simulation and analysis
- Heat sink integration design
- Optimal material selection (aluminum, copper, ceramic)
- Dielectric layer thickness optimization
- Component placement recommendations
- Via design for thermal transfer
We work closely with customers to ensure LED PCBs achieve optimal heat dissipation, extending LED lifespan and maintaining consistent performance. Our engineers can review your design and provide thermal optimization suggestions at no extra cost.
We accept all standard PCB design file formats:
Preferred formats:
- Gerber RS-274X (most common)
- ODB++ (highly recommended for complex boards)
- IPC-2581
CAD native files (we can also work with):
- Altium Designer (PCB, PCBDOC)
- Eagle (BRD)
- KiCad (KiCad files)
- OrCAD
- PADS
Additional files needed:
- Drill files (Excellon format)
- PCB drawings or fabrication notes (PDF)
- BOM (Bill of Materials) for assembly
Not sure about your files? Send them to us and our engineering team will review and confirm compatibility.
Yes, we ship LED PCBs worldwide with multiple delivery options:
Express Shipping (3-7 days):
- DHL Express
- FedEx International
- UPS Worldwide Express
Standard Shipping (7-15 days):
- Air freight
- Postal services
Economy Shipping (20-40 days):
- Sea freight (for large orders)
Additional services:
- Real-time tracking for all shipments
- Custom packaging available
- Support for customer's freight forwarder
- Consolidated shipping for multiple orders
Shipping costs are calculated based on weight, dimensions, destination, and delivery speed. We'll provide accurate shipping quotes with your PCB quotation.
Let's Bring Your LED PCB Ideas to Life
Start Your LED PCB Manufacturing Project Today
✓ Free Quote in 24 Hours | ✓ Free DFM Check | ✓ Competitive Pricing
