Table of Contents
Introduction to High TG PCB Material
In today’s electronics industry, High TG PCB Material ensures reliable performance under extreme conditions. From automotive engine controls to 5G communication devices, high-temperature PCB substrates like FR4 TG170 and TG180 withstand intense heat and stress. As lead-free soldering and compact designs dominate modern manufacturing, TG value PCB materials deliver unmatched thermal stability and durability. JHYPCB, a leading PCB manufacturer in China, leverages High TG PCB Material to craft precision circuit boards for automotive, industrial, and aerospace applications. Discover how our expertise in high-temperature PCB fabrication can power your next project. Contact JHYPCB today!
What is High TG PCB Material?
Understanding Glass Transition Temperature (TG)ere
High TG PCB Material refers to printed circuit board substrates with a high glass transition temperature (TG), a critical factor in high temperature PCB performance. The TG is the temperature at which a PCB material transitions from a rigid, glassy state to a softer, rubbery state. When operating temperatures exceed the TG, the board may deform, impacting mechanical stability and electrical performance, such as signal integrity in high-frequency circuits. For demanding applications, High TG PCB Material like FR4 TG170 ensures reliability where standard materials fail.
Classifications of TG Materials
PCB materials are classified by their TG values, determining their suitability for specific applications:
- Low TG (130–140°C): Standard FR4 materials, ideal for consumer electronics like TVs or gaming consoles.
- Medium TG (150–155°C): Materials like FR4 TG150, suited for high-speed digital or microwave circuits.
- High TG (170–180°C): Advanced substrates like FR4 TG170 or TG180, designed for multilayer boards, lead-free soldering, and extreme environments.
Compared to medium TG options, PCB high TG vs middle materials offer superior thermal stability, with TG180 substrates achieving a decomposition temperature (Td) of 355°C. This makes TG value PCB materials essential for automotive, aerospace, and 5G communication systems.
JHYPCB’s Expertise with High TG Materials
JHYPCB, a leading PCB manufacturer in China, uses High TG PCB Material to produce reliable circuit boards for complex designs. By leveraging substrates like FR4 TG170 and TG180, we support multilayer PCBs up to 32 layers, ideal for high-density interconnect (HDI) and high-frequency applications. Our precision manufacturing ensures high temperature PCB boards withstand harsh conditions, from automotive engine controls to industrial sensors. Learn how JHYPCB’s TG value PCB solutions can elevate your project.
Benefits of High TG PCB Materials
- Superior Performance in Harsh Environments
High TG PCB Material delivers exceptional performance for electronics operating in extreme conditions. Unlike standard FR4 with a TG of 130–140°C, high temperature PCB substrates like FR4 TG170 and TG180 withstand temperatures up to 270°C, making them ideal for lead-free soldering processes. This thermal resilience ensures circuit boards maintain functionality in demanding applications, such as automotive engine controls and 5G base stations. By addressing high temperature PCB challenges, high TG materials empower reliable, high-density designs. - Enhanced Thermal Stability
One of the primary benefits of High TG PCB Material is its ability to resist thermal stress. For instance, FR4 TG180 boasts a decomposition temperature (Td) of 355°C, far surpassing TG140’s 310°C. This allows TG value PCB boards to endure prolonged exposure to high temperatures without degrading. In applications like industrial sensors, where operating temperatures often exceed 150°C, high TG materials prevent delamination and maintain electrical performance, ensuring long-term reliability. - Improved Dimensional Stability
Dimensional stability is critical for multilayer PCBs, and High TG PCB Material excels in this area. With a low Z-axis coefficient of thermal expansion (CTE) of 2.3% for TG180 compared to 3.75% for TG140, high TG substrates minimize warping and expansion during thermal cycles. This stability is vital for high-density interconnect (HDI) designs and PCB high TG vs middle applications, such as aerospace avionics, where precision is non-negotiable. The result is a robust board that supports compact, complex layouts. - Greater Reliability and Durability
High TG materials enhance the overall reliability of circuit boards. Their superior mechanical strength and resistance to moisture and chemicals extend board lifespan, even in harsh environments. For example, TG170 substrates can withstand thermal stress at 288°C for over 600 seconds, compared to 300 seconds for TG140. This durability makes high temperature PCB boards ideal for renewable energy systems, like solar inverters, where consistent performance is critical.
Comparison of TG Materials
The table below highlights the advantages of High TG PCB Material over lower TG options:
Property | TG140 (VT-42) | TG150 (VT-42S) | TG170 (VT-47) |
|---|---|---|---|
TG (°C) | 140 | 150 | 180 |
Td (°C) | 310 | 315 | 355 |
Z-axis CTE (%) | 3.75 | 3.75 | 2.3 |
Thermal Stress at 288°C (s) | 300 | 300 | >600 |
Applications | Consumer electronics | High-speed circuits | Automotive, aerospace |
JHYPCB’s High TG PCB Manufacturing Capabilities
1. Precision Manufacturing with High TG Materials
JHYPCB, a leading PCB manufacturer in China, excels in crafting High TG PCB Material circuit boards for demanding applications. Using substrates like FR4 TG170 and TG180, we produce high temperature PCB solutions that withstand extreme conditions, from automotive electronics to 5G communication systems. Our advanced facilities support rapid prototyping and high-volume production, ensuring precision and reliability. Whether you need a single-layer board or a complex multilayer design, JHYPCB delivers tailored TG value PCB solutions to meet your project goals.
2. Comprehensive Technical Specifications
Our manufacturing capabilities cover various technical requirements to support High TG PCB Material applications. We produce boards with 1 to 32 layers, accommodating multilayer designs for HDI and high-frequency circuits. Board sizes reach up to 640 mm x 1100 mm, with thicknesses from 0.2 mm for double-layer boards to 8.0 mm for 14+ layers. Copper thickness ranges from 0.5 OZ to 13 OZ, ensuring robust conductivity for power-intensive applications.
For precision, JHYPCB achieves minimum line widths and spacing of 3 mil, with aperture sizes as small as 0.15 mm. Our impedance control maintains ±10% accuracy, critical for signal integrity in high temperature PCB designs. These specifications enable us to handle complex projects, such as automotive engine control units requiring FR4 TG180 for lead-free soldering at 240–270°C.
3. Advanced Technologies and Surface Treatments
JHYPCB leverages High TG PCB Material to support specialized technologies, including buried and blind vias, metal core PCBs, and half-hole designs. These features enhance thermal management and connectivity in compact, high-performance boards, ideal for aerospace and industrial applications. Our surface treatment options—immersion gold, tin, silver, and hot air solder leveling (HASL)—improve durability and solderability, ensuring compatibility with high-temperature processes.
Substrates like VT-47 (TG180) provide superior thermal stability, withstanding thermal stress at 288°C for over 600 seconds. This makes our TG value PCB boards reliable for demanding environments, such as renewable energy systems and 5G infrastructure. JHYPCB’s expertise in HDI and multilayer designs further supports the miniaturization trends driving modern electronics.
4. Quality Assurance and Client Support
Quality is at the core of JHYPCB’s manufacturing process. Our ISO-certified facilities adhere to IPC-A-600 Class 2/3 standards, ensuring every high temperature PCB meets stringent performance criteria. Advanced equipment, including automated optical inspection (AOI) and X-ray testing, guarantees defect-free boards. We also offer engineering support to help clients choose high TG PCB material, optimizing designs for thermal and electrical performance.
JHYPCB’s rapid delivery and customization options make us a trusted partner for global clients. From prototypes to large-scale production, we deliver High TG PCB Material solutions that power innovation.
Why Choose JHYPCB for High TG PCB Fabrication?
- Trusted Expertise in High TG PCB Manufacturing
When it comes to High TG PCB Material, JHYPCB stands out as a premier PCB manufacturer in China. Our expertise in fabricating high temperature PCB boards using substrates like FR4 TG170 and TG180 ensures reliability in demanding applications, from automotive electronics to 5G infrastructure. With years of experience, we deliver precision circuit boards that meet the rigorous demands of modern electronics. Choose JHYPCB to power your projects with TG value PCB solutions tailored to your needs. - Rapid Delivery and Ample Inventory
Time is critical in electronics manufacturing, and JHYPCB excels in fast turnarounds. Our extensive inventory of High TG PCB Material, including FR4 TG170 and TG180, enables us to produce prototypes and high-volume orders with minimal lead times. Whether you need a quick prototype for testing or bulk production for market launch, our streamlined processes ensure on-time delivery. This efficiency makes JHYPCB a trusted partner for clients seeking high temperature PCB solutions without delays. - Customization for Complex Designs
JHYPCB specializes in customized high temperature PCB solutions to meet diverse project requirements. We support multilayer boards up to 32 layers, high-density interconnect designs, and special features like buried vias and metal core PCBs. Our engineering team collaborates with clients to choose high TG PCB material that optimizes thermal and electrical performance, such as VT-47 (TG180) for aerospace applications. From concept to production, JHYPCB delivers bespoke boards that drive innovation. - Lead-Free Soldering Compatibility
High TG PCB Material is essential for lead-free soldering, which requires temperatures of 240–270°C. JHYPCB’s FR4 TG180 boards withstand these conditions without deformation, ensuring robust solder joints and long-term reliability. This compatibility is critical for industries like automotive and industrial controls, where environmental regulations demand lead-free processes. Our advanced soldering techniques and TG value PCB substrates guarantee high-quality results, even in the most challenging applications. - Uncompromising Quality Assurance
Quality defines JHYPCB’s manufacturing process. Our ISO-certified facilities adhere to IPC-A-600 Class 2/3 standards, ensuring every high temperature PCB meets stringent performance criteria. We employ AOI, X-ray testing, and impedance control (±10%) to deliver defect-free boards. This commitment to excellence makes JHYPCB a reliable choice for critical applications, such as renewable energy systems and IoT devices. Trust us to deliver boards that perform consistently.
Partner with JHYPCB Today
JHYPCB combines expertise, speed, and quality to deliver High TG PCB Material solutions that empower your projects. Our ability to handle complex designs, support lead-free soldering, and ensure rapid delivery sets us apart in the PCB industry.
Applications of High TG PCB Materials
1. Powering Diverse Industries with High TG PCBs
High TG PCB Material is a cornerstone of modern electronics, enabling reliable performance across industries facing high temperature PCB challenges. Substrates like FR4 TG170 and TG180 offer exceptional thermal stability, making them ideal for applications where standard PCBs falter. From automotive electronics to 5G networks, high temperature PCB boards ensure durability and precision in extreme conditions. JHYPCB harnesses TG value PCB materials to deliver tailored solutions, empowering clients in demanding sectors.
2. Automotive Electronics
In the automotive industry, High TG PCB Material supports critical systems like engine control units (ECUs) and advanced driver-assistance systems (ADAS). These components operate in high-temperature environments, often exceeding 150°C, requiring robust thermal resistance. JHYPCB’s FR4 TG170 boards provide the stability needed for automotive electronics, ensuring reliable performance in harsh conditions. For instance, we supplied a 12-layer TG170 PCB for an ECU, enhancing vehicle safety and efficiency.
3. Industrial Control Systems
Industrial applications demand high temperature PCB boards that withstand heat, humidity, and vibration. High TG PCB Material excels in precision instruments and automation systems, where temperatures can reach 130–150°C. JHYPCB’s TG150 PCBs, featuring buried vias, support industrial sensors in high-humidity environments, ensuring long-term reliability. Our work with a sensor manufacturer demonstrates how TG value PCB boards maintain performance in rugged industrial settings.
4. Communication and 5G Infrastructure
The rise of 5G and IoT has increased demand for High TG PCB Material in communication equipment. Routers, base stations, and high-frequency circuits require boards that manage heat and maintain signal integrity. FR4 TG180 boards from JHYPCB deliver the thermal stability needed for 5G infrastructure, supporting compact, high-density designs. Our TG180 PCBs have powered routers, ensuring consistent performance in high-traffic networks.
5. Aerospace and Defense
Aerospace and defense applications require high temperature PCB boards that endure extreme temperatures and vibrations. High TG PCB Material like FR4 TG180 ensures reliability in avionics, navigation systems, and satellites, where failure is not an option. JHYPCB’s multilayer TG180 boards meet stringent aerospace standards, providing dimensional stability and durability. We’ve supported clients with PCBs for satellite communication, proving our expertise in critical applications.
6. Renewable Energy Systems
Renewable energy systems, such as solar inverters and wind turbines, rely on High TG PCB Material for efficient heat management. TG170 and TG180 substrates withstand thermal cycling in outdoor environments, ensuring long-term performance. JHYPCB’s TG180 PCBs have enabled solar inverters to operate reliably under high temperatures, contributing to sustainable energy solutions. Our expertise helps clients overcome high temperature PCB challenges in green technology.
JHYPCB’s Industry Solutions
JHYPCB leverages High TG PCB Material to deliver industry-specific PCB solutions. Our precision manufacturing supports automotive, industrial, communication, aerospace, and renewable energy applications with tailored high temperature PCB boards.
How to Choose the Right High TG PCB Material
- Importance of Selecting the Right Material
Choosing the right High TG PCB Material is critical for ensuring reliable performance in demanding electronics. High temperature PCB substrates like FR4 TG170 and TG180 offer superior thermal stability, but selecting the appropriate TG value depends on your project’s specific needs. Factors such as operating temperature, board complexity, and environmental conditions play a key role in this decision. JHYPCB’s engineering expertise helps clients choose high TG PCB material that optimizes performance and cost. - Consider Operating Temperature
The operating temperature of your application is the primary factor in selecting High TG PCB Material. For environments exceeding 130°C, such as automotive engine controls, standard FR4 (TG130–140°C) may deform, compromising reliability. TG value PCB materials like FR4 TG170 or TG180, withstanding temperatures up to 270°C for lead-free soldering, are ideal for high-heat applications. JHYPCB recommends TG180 for projects requiring sustained performance above 150°C, ensuring durability in harsh conditions. - Evaluate Layer Count and Board Complexity
Complex designs, such as multilayer boards with 10+ layers or high-density interconnect circuits, benefit from high temperature PCB materials. PCB high TG vs middle options (e.g., TG170 vs TG150) provide better dimensional stability, reducing thermal stress in intricate layouts. For example, aerospace avionics often require TG180 to maintain precision across multiple layers. JHYPCB’s engineers assess layer count and design complexity to recommend the best TG value PCB for your project. - Account for Environmental Conditions
Environmental factors like humidity, chemical exposure, and vibration influence material selection. High TG PCB Material excels in resisting moisture and chemicals, making it suitable for industrial and outdoor applications. For instance, TG170 boards maintain integrity in high-humidity settings, such as industrial sensors. JHYPCB ensures that high temperature PCB substrates meet environmental demands, delivering boards that perform reliably in challenging conditions. - Prioritize Low Thermal Expansion
A low coefficient of thermal expansion (CTE) is essential for maintaining board stability during thermal cycles. FR4 TG180 offers a Z-axis CTE of 2.3%, compared to 3.75% for TG140, minimizing warping in multilayer designs. This is critical for applications like 5G base stations, where thermal consistency ensures signal integrity. JHYPCB leverages High TG PCB Material with low CTE to support high-performance electronics, ensuring long-term reliability.
JHYPCB’s Engineering Support
Selecting the right High TG PCB Material can be complex, but JHYPCB simplifies the process with expert guidance. Our engineers analyze your project’s thermal, electrical, and environmental requirements to recommend substrates like FR4 TG170 or TG180. With a focus on balancing performance and cost, we help clients overcome high temperature PCB challenges.
Common High TG Materials and Their Properties
The following table lists major high TG PCB material manufacturers, their models, Tg values, CTE, Td, and typical applications. Click the links to download detailed parameters for each material.
Manufacturer | Material Model | Tg Value (°C) | CTE (Z-axis, %) | Td (°C) | Typical Applications | Parameter Download |
|---|---|---|---|---|---|---|
Shengyi Technology | S1000-2 | 180 | 2.80 | 345 | Industrial, Communication | |
Shengyi Technology | S1000-2M | 180 | 2.40 | 355 | Automotive Electronics | |
Shengyi Technology | S1190 | 200 | 2.30 | 350 | 5G Base Stations, Aerospace | |
Isola | FR408HR | 190 | 2.75 | 360 | High-Speed Digital Circuits | |
Isola | IS410 | 180 | 2.80 | 350 | Automotive, LED Lighting | |
Rogers Corporation | RO4350B | 280 | 1.40 | 390 | High-Frequency RF, Telecom | |
ITEQ Corporation | IT-180A | 180 | 2.50 | 340 | Computers, Precise Instruments | |
Ventec International | VT-47 | 180 | 2.30 | 355 | Automotive, Industrial | |
Panasonic | Megtron 6 | 185 | 1.80 | 410 | High-Speed Networks, 5G | |
Nan Ya Plastics | NP-175 | 175 | 2.60 | 340 | Industrial, Automotive | |
TUC | TU-768 | 180 | 2.40 | 360 | Multilayer Boards, Aerospace |
Common Challenges and Solutions
- Overcoming High TG PCB Manufacturing Hurdles
Manufacturing with High TG PCB Material offers superior performance but presents unique challenges. From higher costs to complex processing, high temperature PCB production requires specialized expertise to ensure reliability. JHYPCB addresses these high temperature PCB challenges with advanced technology and optimized processes, delivering TG value PCB boards that meet stringent industry standards. Our solutions empower clients to achieve high-quality results in demanding applications. - Higher Material and Processing Costs
High TG PCB Material, such as FR4 TG170 and TG180, is more expensive than standard FR4 (TG130–140°C) due to its advanced thermal properties. Additionally, high-temperature lamination and specialized tools increase production costs. JHYPCB mitigates this challenge through efficient supply chain management and bulk procurement, offering competitive pricing for high temperature PCB projects. By optimizing material usage, we ensure cost-effective solutions without compromising quality. - Processing Complexity and Material Brittleness
High TG materials are harder and more brittle, posing challenges during drilling and cutting. Standard tools may wear quickly or cause micro-cracks, affecting board integrity. JHYPCB employs carbide drills and advanced cooling techniques to achieve precise apertures as small as 0.15 mm, minimizing damage to TG value PCB substrates. Our expertise ensures clean, reliable processing, even for complex multilayer designs like those used in 5G infrastructure. - Lamination and Thermal Stress
Laminating High TG PCB Material requires precise temperature and pressure control to prevent delamination or voids, especially for multilayer boards. For example, VT-47 (TG180) substrates demand high-temperature lamination cycles, increasing the risk of defects. JHYPCB’s state-of-the-art equipment maintains strict process parameters, ensuring robust bonding and thermal stress resistance (>600 seconds at 288°C). This reliability is critical for applications like aerospace avionics, where stability is paramount. - Thermal Management in Soldering
Lead-free soldering, common in high temperature PCB applications, requires temperatures of 240–270°C, which can stress lower TG materials. High TG substrates like FR4 TG180 withstand these conditions, but improper soldering can still cause defects. JHYPCB uses optimized soldering techniques and compatible fluxes to ensure strong, defect-free joints. Our High TG PCB Material boards maintain performance in demanding environments, such as automotive ECUs.
FAQs About High TG PCB Materials
Understanding High TG PCB Material is key to selecting the right high temperature PCB for your project. Below, we answer common questions about TG value PCB substrates, their benefits, and applications, drawing on JHYPCB’s expertise in PCB manufacturing. These insights help engineers and procurement managers make informed decisions.
What is the TG value in PCBs?
The TG (glass transition temperature) is when a PCB material shifts from rigid to rubbery. High TG PCB Material, like FR4 TG170, has a TG above 170°C, ensuring stability in high-heat environments. JHYPCB uses TG value PCB substrates to deliver reliable boards for automotive and 5G applications.
How does high TG PCB differ from standard FR4?
PCB high TG vs middle materials, like TG170 vs TG130, offer superior thermal stability and durability. Standard FR4 (TG130–140°C) may deform above 130°C, while high temperature PCB substrates withstand lead-free soldering at 240–270°C. JHYPCB’s TG180 boards ensure performance in demanding conditions.
When should I use a high TG PCB?
Use High TG PCB Material for applications exceeding 130°C, such as automotive ECUs or industrial sensors. TG170 or TG180 substrates resist thermal stress, ideal for lead-free soldering and multilayer designs. JHYPCB helps clients choose high TG PCB material for optimal reliability.
What are the benefits of high TG PCB materials?
High TG PCB Material provides excellent thermal stability, low thermal expansion (e.g., 2.3% CTE for TG180), and durability. These substrates support high-density designs and harsh environments, like 5G base stations. JHYPCB’s high temperature PCB boards ensure long-term performance.
Why choose JHYPCB for high TG PCB manufacturing?
JHYPCB offers precision manufacturing with High TG PCB Material, supporting 1–30 layers and HDI designs. Our ISO-certified processes and rapid delivery ensure quality and efficiency. Contact JHYPCB to choose high TG PCB material for your next project.
What are the materials for high thermal conductivity PCB?
High thermal conductivity PCBs use materials like aluminum, copper, ceramic (e.g., AlN, Al₂O₃), and metal core PCBs with dielectric layers. These materials enhance heat dissipation, ideal for LEDs, power electronics, and automotive applications.
Case Studies: Success with High TG PCBs
Real-World Impact of High TG PCBs
High TG PCB Material drives innovation in industries facing high temperature PCB challenges. From automotive to communication, high temperature PCB boards deliver reliability where standard materials fail. JHYPCB’s expertise in manufacturing TG value PCB solutions has empowered clients with tailored, high-performance circuit boards. Below, we share three success stories showcasing how JHYPCB’s High TG PCB Material solutions overcome industry challenges.
- Automotive Engine Control Unit (ECU)
A leading automotive manufacturer needed a PCB for an engine control unit (ECU) operating at 150°C. Standard FR4 risked deformation, threatening vehicle safety (RayPCB). JHYPCB delivered a 12-layer FR4 TG170 PCB with a Z-axis CTE of 2.3%, ensuring thermal stability (PCBOnline). The result was a reliable ECU that enhanced engine performance and met stringent automotive standards, solidifying our client’s market position. - Industrial Sensor in Harsh Environments
An industrial automation company required a PCB for a sensor in high-humidity, high-temperature conditions (130°C). High TG PCB Material was critical to prevent delamination (JLCPCB). JHYPCB provided a TG150 PCB with buried vias, optimizing performance in rugged settings (TechSparks). The sensor achieved extended lifespan and precision, enabling our client to improve automation efficiency in challenging industrial environments. - 5G Communication Router
A telecommunications provider sought a PCB for a 5G router handling high-frequency signals and thermal stress. High temperature PCB boards were essential for lead-free soldering at 240–270°C (RayPCB). JHYPCB supplied a multilayer FR4 TG180 PCB, supporting high-density interconnect (HDI) designs (MorePCB). The router delivered consistent performance in high-traffic networks, helping our client meet the demands of 5G infrastructure.
Partner with JHYPCB for Success
These case studies highlight JHYPCB’s ability to deliver High TG PCB Material solutions for diverse industries. Our precision manufacturing and engineering expertise address high temperature PCB challenges, ensuring reliability and performance. Ready to power your project with TG value PCB boards? Visit https://www.pcbelec.com/ to request a quote and start your success story with JHYPCB today!
Conclusion
High TG PCB Material, such as FR4 TG170 and TG180, delivers unmatched thermal stability and reliability for high temperature PCB applications in automotive, 5G, and aerospace industries (MorePCB). These TG value PCB substrates excel in lead-free soldering at 240–270°C and support complex, high-density designs (RayPCB). JHYPCB, a leading PCB manufacturer, leverages High TG PCB Material to provide precision boards with rapid delivery and ISO-certified quality (PCBOnline). Ready to elevate your project with high temperature PCB solutions? Visit https://www.pcbelec.com/ to request a quote and partner with JHYPCB today!
What is the thermal conductivity of FR4 PCB?
The thermal conductivity of standard FR4 PCB is approximately 0.25–0.35 W/m·K, depending on the resin and glass reinforcement. This low value limits its use in high-heat applications, often requiring high TG variants.
What is FR-4 high Tg?
FR-4 high Tg refers to FR-4 laminates with a glass transition temperature (Tg) above 170°C, such as TG170 or TG180. These materials offer improved thermal stability for lead-free soldering and harsh environments like automotive and 5G.
What is the standard of Tg?
The standard Tg for standard FR4 is 130–140°C, while high Tg is typically defined as 170°C or above by IPC standards (e.g., IPC-4101). Values like 180°C or 200°C are common for demanding applications.
What is the high temperature for FR-4?
The high temperature for FR-4 depends on Tg; standard FR4 handles up to 130°C, while high Tg FR-4 (e.g., TG180) withstands 180°C continuously and lead-free soldering at 240–270°C without deformation.
What is the thermal conductivity of polyimide PCB?
Polyimide PCB offers a thermal conductivity of about 0.2–0.3 W/m·K, similar to FR4, but its Tg (often 250°C) and flexibility make it suitable for high-temperature aerospace and military applications.
Why is FR4 used in PCB?
FR4 is widely used due to its cost-effectiveness, mechanical strength, and electrical insulation. Its versatility supports multilayer designs, though high TG variants are preferred for enhanced thermal performance in modern electronics.
Case Studies: Success with High TG PCBs
Real-World Impact of High TG PCBs
High TG PCB Material drives innovation in industries facing high temperature PCB challenges. From automotive to communication, high temperature PCB boards deliver reliability where standard materials fail. JHYPCB’s expertise in manufacturing TG value PCB solutions has empowered clients with tailored, high-performance circuit boards. Below, we share three success stories showcasing how JHYPCB’s High TG PCB Material solutions overcome industry challenges.
- Automotive Engine Control Unit (ECU)
A leading automotive manufacturer needed a PCB for an engine control unit (ECU) operating at 150°C. Standard FR4 risked deformation, threatening vehicle safety. JHYPCB delivered a 12-layer FR4 TG170 PCB with a Z-axis CTE of 2.3%, ensuring thermal stability. The result was a reliable ECU that enhanced engine performance and met stringent automotive standards, solidifying our client’s market position. - Industrial Sensor in Harsh Environments
An industrial automation company required a PCB for a sensor in high-humidity, high-temperature conditions (130°C). High TG PCB Material was critical to prevent delamination. JHYPCB provided a TG150 PCB with buried vias, optimizing performance in rugged settings. The sensor achieved extended lifespan and precision, enabling our client to improve automation efficiency in challenging industrial environments. - 5G Communication Router
A telecommunications provider sought a PCB for a 5G router handling high-frequency signals and thermal stress. High temperature PCB boards were essential for lead-free soldering at 240–270°C. JHYPCB supplied a multilayer FR4 TG180 PCB, supporting high-density interconnect (HDI) designs. The router delivered consistent performance in high-traffic networks, helping our client meet the demands of 5G infrastructure.
Partner with JHYPCB for Success
These case studies highlight JHYPCB’s ability to deliver High TG PCB Material solutions for diverse industries. Our precision manufacturing and engineering expertise address high temperature PCB challenges, ensuring reliability and performance. Ready to power your project with TG value PCB boards? Click here to request a quote and start your success story with JHYPCB today!
Conclusion
High TG PCB Material, such as FR4 TG170 and TG180, delivers unmatched thermal stability and reliability for high temperature PCB applications in automotive, 5G, and aerospace industries. These TG value PCB substrates excel in lead-free soldering at 240–270°C and support complex, high-density designs. JHYPCB, a leading PCB manufacturer, leverages High TG PCB Material to provide precision boards with rapid delivery and ISO-certified quality.
