Single Layer PCB Manufacturing & Prototyping

Expert single layer PCB manufacturing by JHYPCB. Affordable single sided PCB production, fast prototyping, and free DFM checks ensure flawless quality. Get your free quote today!

JHYPCB offers expert single layer PCB manufacturing for applications like LED lighting, calculators, and power supplies. Our affordable single sided PCB production, fast prototyping, and free DFM checks ensure top quality.

Single Layer PCB

A detailed introduction to single-sided circuit boards

Single-Layer PCB Definition

What is a Single Layer PCB?

A Single Layer PCB, also known as a Single Sided PCB, is a printed circuit board with one conductive copper layer on one side, supported by a base material like FR-4 or aluminum. Additional layers, such as solder mask and silkscreen, protect the circuit and add labeling, but only the single copper layer defines it as single-layer.

These PCBs are the simplest and most cost-effective option, ideal for compact circuits in devices like vending machines, coffee makers, and sensor products. JHYPCB’s single layer PCB manufacturing supports these applications with high reliability and free DFM checks to ensure flawless production.

JHYPCB Single Layer PCB Manufacturing

Start your single layer PCB project with JHYPCB’s expert manufacturing. Enjoy affordable single sided PCB production, fast prototyping, and free DFM checks for top-quality results.

Types of Single Layer PCBs

Single-layer Rigid PCB Board

JHYPCB’s single layer rigid PCBs, made from durable FR-4 fiberglass, offer inflexibility to prevent circuit bending. Ideal for calculators, power supplies, and consumer electronics, these cost-effective PCBs ensure reliable performance. Benefit from our fast prototyping and free DFM checks for flawless production.

single-layer Flexible PCB Manufacturing

Single layer flexible PCBs use pliable materials for applications requiring bendability, such as wearable devices and medical equipment. Though more expensive than rigid PCBs, JHYPCB provides affordable manufacturing with high precision and free DFM checks to meet your specifications.

Single-layer Rigid-flex PCB Board Manufacturing

Single layer rigid-flex PCBs combine rigid and flexible materials, perfect for compact devices like cameras and automotive electronics. JHYPCB’s expertise ensures high-quality production with fast delivery and free DFM checks, tailored to your project needs.

Single-sided High-frequency PCB production

Designed for high-frequency circuits, single layer high-frequency PCBs use specialized materials like Rogers, Taconic, or Shengyi. Used in RF equipment and telecommunications, JHYPCB’s manufacturing delivers superior signal integrity with ISO-certified quality and free DFM checks.

Single-sided Aluminum PCB Manufacturing

Single layer aluminum PCBs, featuring an aluminum substrate, excel in heat dissipation for LED lighting and power modules. JHYPCB offers cost-effective production, rapid prototyping, and free DFM checks to ensure optimal performance.

Benefits of Single Layer PCBs

  • Simplified Manufacturing
    Single layer PCBs feature one conductive copper layer, enabling straightforward production with minimal errors. JHYPCB’s single sided PCB manufacturing ensures reliable results from the first prototype, supported by free DFM checks for flawless quality.
  • Cost-Effective Solution
    Single layer PCBs require less complex machinery than multilayer PCBs, making them the most affordable option. JHYPCB offers competitive pricing, with bulk orders further reducing costs, ideal for budget-conscious projects like consumer electronics.
  • High Reliability
    The simple structure of single sided PCBs reduces the risk of faults, ensuring consistent performance and durability. JHYPCB’s ISO-certified manufacturing guarantees long-lasting single layer PCBs for applications like power supplies and LED lighting.
  • Easy Testing and Repair
    Single layer PCBs are simpler to test using AOI or X-ray inspection for BGA components, with faults easily traced and repaired. JHYPCB’s expertise ensures efficient quality control, saving you time and resources.
  • Widely Accessible Production
    Single layer PCBs are easy to manufacture, making them a go-to choice for many industries. JHYPCB provides fast prototyping and high-quality single sided PCB production, tailored to your needs.

Limitations of Single Layer PCBs

  1. Larger Size and Weight
    Single layer PCBs require more board space than multilayer PCBs, as circuits are on one layer, increasing size and weight. JHYPCB optimizes single sided PCB layouts with design reviews to ensure compact, efficient solutions for applications like LED lighting and power supplies.
  2. Limited for Complex Circuits
    Single layer PCBs are not suited for intricate circuits, where multilayer PCBs are required. JHYPCB’s expert manufacturing delivers reliable single sided PCBs for simple, cost-effective projects like calculators and sensors.
  3. Lower Signal Speed
    Single layer PCBs may have slower signal transmission than multilayer PCBs, less ideal for high-speed applications. JHYPCB ensures high-quality production for dependable performance in cost-sensitive devices.

Applications of Single Layer PCBs

Single layer PCBs are widely used in simple, cost-effective devices due to their single conductive copper layer. JHYPCB’s high-quality single sided PCB manufacturing supports a range of applications, ensuring reliable performance and efficient production. Common uses include:

  • Consumer Electronics
    – Calculators: Compact circuits for basic computations.
    – Coffee Makers: Simple controls for household appliances.
    – LED Lighting: Cost-effective boards for energy-efficient illumination.
  • Industrial and Commercial Equipment
    – Vending Machines: Durable circuits for automated systems.
    – Packaging Equipment: Reliable boards for manufacturing processes.
    – Power Supplies: Stable performance for energy distribution.
  • Surveillance and Sensing
    – Camera Systems: Basic circuits for security devices.
    – Sensor Products: Efficient boards for environmental monitoring.
    – Solid-State Drives: Compact storage solutions.
  • Communication and Timing
    – Radio and Stereo Equipment: Clear signal processing for audio devices.
    – Timing Circuits: Precise control for electronic functions.
    – Relays: Dependable switching for automation.
single-sided PCB COPPER PCB

Single-sided aluminum substrate and single-sided copper PCB are our most common single-sided circuit board applications.

For simple circuits, single layer PCBs are the most economical choice compared to multilayer PCBs. JHYPCB delivers tailored single sided PCB solutions with rapid production to meet your project needs.

Single Layer PCB Stack Up

The stack-up of a single-layer PCB is quite simple as compared to multilayer PCBs. There is only one layer of conductive material, and the other side is used to incorporate components. The stack-up of a single-layer PCB is as follows:

– Base material (FR-4, Aluminum, etc.)
– Copper layer
– Solder mask
– Silkscreen

Construction of Single Sided PCB
Construction of single sided PCB

Single Layer PCB Manufacturing Process

JHYPCB’s single layer PCB manufacturing process ensures high-quality production with efficiency. The steps include:

– Preparing the base material, such as FR-4 or aluminum, based on customer-supplied Gerber files.
– Printing the circuit onto the copper layer using photoresist technology.
– Etching to remove excess copper, forming precise traces.
– Drilling holes for component placement.
– Applying solder mask for circuit protection and silkscreen for labeling.
– Adding surface finishes like ENIG or HASL to enhance durability.
– Soldering components onto the board’s non-conductive side.
– Conducting rigorous testing, including AOI and functional checks, to ensure reliability.

Single Layer PCB Materials

Single layer PCBs use materials tailored to specific applications. JHYPCB selects high-quality options for single sided PCB manufacturing, including:

FR-4: A cost-effective, durable choice for consumer electronics like calculators.
Aluminum: Excellent for heat dissipation in LED lighting and power modules.
CEM-1: Budget-friendly for simple circuits in appliances.
Rogers: Specialized for high-frequency circuits in RF equipment.

Our expertise ensures the right material for your project’s performance and reliability.

Single-sided PCB Circuit Board

Single-Sided PCB Thickness

Single-sided PCB thickness, typically 1.57mm (0.063 inches), ranges from 0.2mm to 6mm, depending on the base material, copper thickness, and application requirements. JHYPCB’s single sided PCB manufacturing supports customized thicknesses to optimize performance for your project.

Factors Influencing Thickness

  • Base Material: FR-4 provides standard rigidity for consumer electronics, while aluminum enhances heat dissipation for LED lighting.
  • Copper Thickness: Thicker copper (e.g., 2 oz) increases current capacity, requiring a sturdier board.
  • Application Needs: Industrial equipment may need thicker PCBs (e.g., 2mm) for durability, while compact sensors use thinner boards (e.g., 0.8mm).
  • Operating Environment: Harsh conditions, like high vibration, demand robust thicknesses.

Impact of Thickness

Thickness affects rigidity, heat dissipation, and installation. Thicker single-sided PCBs offer greater mechanical strength for power supplies, while thinner boards suit space-constrained devices like wearable electronics. JHYPCB ensures precise manufacturing to balance these factors, delivering reliable single sided PCBs for applications like calculators and vending machines.

With expertise in tailored production, JHYPCB meets your thickness specifications for optimal functionality and durability.

Single Layer PCB Price

Single Layer PCB Cost

Single-sided PCBs are the most cost-effective option for simple circuits, with pricing influenced by several factors. JHYPCB’s efficient single sided PCB manufacturing ensures competitive pricing tailored to your project’s needs, ideal for applications like LED lighting and power supplies.

Key Factors Affecting Cost

  • Base Material: FR-4 is cost-effective for consumer electronics, while aluminum increases costs but enhances heat dissipation for LED modules.
  • Board Size: Larger boards require more material, raising costs. JHYPCB optimizes layouts to minimize waste.
  • Thickness and Copper: Thicker boards (e.g., 2mm) or heavier copper (e.g., 2 oz) increase costs but improve durability and current capacity.
  • Surface Finish: HASL is economical, while ENIG adds cost for superior reliability in high-performance applications.
  • Order Volume: Bulk orders significantly reduce per-unit costs. JHYPCB offers discounts for high-volume production.
  • Assembly Services: Adding PCB assembly increases costs due to components and testing (e.g., AOI), but JHYPCB streamlines the process for efficiency.

Cost Optimization Tips

To minimize single-sided PCB costs, opt for standard FR-4 material, standard thickness (1.57mm), and bulk ordering. JHYPCB’s cost-effective production and precise manufacturing deliver high-quality PCBs at competitive prices, perfect for budget-conscious projects like calculators and vending machines.

Single-Sided vs Double-Sided PCB: Which to Choose?

Single-sided and double-sided PCBs differ in their conductive layers, impacting design complexity, cost, and application suitability. JHYPCB’s expertise in single sided PCB manufacturing helps you choose the right option for your project. Here’s a comparison to guide your decision:

  • Conductive Layers:
    • Single-Sided PCB: One copper layer, ideal for simple circuits like those in calculators and LED lighting.
    • Double-Sided PCB: Two copper layers, supporting complex circuits in smartphones and industrial controls.
  • Design Complexity:
    • Single-Sided PCB: Suited for basic designs with fewer components, ensuring reliable performance. JHYPCB optimizes layouts for efficiency.
    • Double-Sided PCB: Enables intricate designs with more connections, but requires advanced manufacturing.
  • Cost:
    • Single-Sided PCB: More economical due to simpler production. JHYPCB offers competitive pricing, especially for bulk orders.
    • Double-Sided PCB: Higher cost due to increased materials and processing.
  • Applications:
    • Single-Sided PCB: Perfect for cost-sensitive devices like power supplies and sensor products.
    • Double-Sided PCB: Used in high-performance applications like medical equipment and automotive electronics.

When to Choose Single-Sided PCBs?

Select single-sided PCBs for simple, budget-friendly projects where compact circuits suffice. JHYPCB’s high-quality single sided PCB production, with efficient manufacturing and rigorous quality checks, ensures optimal results for applications like vending machines and coffee makers.

When to Choose Double-Sided PCBs?

Opt for double-sided PCBs for complex circuits requiring higher component density. JHYPCB also supports double-sided PCB manufacturing for advanced needs.

Single-Sided vs Multilayer PCB: Key Differences

Single-sided and multilayer PCBs differ in conductive layers, manufacturing complexity, and applications. JHYPCB’s expertise in single sided PCB manufacturing helps you select the best option for your project. Here’s a comparison to guide your decision:

  • Conductive Layers:
    • Single-Sided PCB: One copper layer for simple circuits, with components on the opposite side, ideal for devices like LED lighting and calculators.
    • Multilayer PCB: Three or more copper layers separated by insulating materials, supporting complex circuits in smartphones and medical devices.
  • Manufacturing Complexity:
    • Single-Sided PCB: Simpler production with non-metalized holes, requiring no electroplating. JHYPCB ensures efficient manufacturing for cost-effective results.
    • Multilayer PCB: Requires advanced processes like electroplating for metalized holes and layer pressing, increasing production complexity.
  • Cost:
    • Single-Sided PCB: More economical due to minimal materials and processing. JHYPCB offers competitive pricing for bulk orders.
    • Multilayer PCB: Higher cost due to multiple layers and intricate manufacturing.
  • Applications:
    • Single-Sided PCB: Suited for cost-sensitive, simple electronics like power supplies and vending machines, delivering reliable performance.
    • Multilayer PCB: Used in high-capacity, high-speed applications like aerospace systems and industrial controls.

When to Choose Single-Sided PCBs?

Choose single-sided PCBs for budget-friendly projects with simple circuits. JHYPCB’s high-quality single sided PCB production ensures reliable performance for applications like sensor products and coffee makers, with efficient manufacturing and rigorous quality checks.

When to Choose Multilayer PCBs?

Opt for multilayer PCBs for complex, high-performance circuits requiring multiple connections. JHYPCB also supports multilayer PCB manufacturing for advanced projects.

Choose JHYPCB for Single Layer PCBs

JHYPCB is a trusted leader in single layer PCB manufacturing, delivering cost-effective, high-quality single sided PCBs for applications like power supplies and LED lighting. Our rapid production, design optimization, and rigorous quality checks ensure reliable performance. Partner with JHYPCB for your next project and experience exceptional service at competitive prices.

Single-sided PCB FAQs

A single layer PCB has one conductive copper layer, ideal for simple circuits. JHYPCB manufactures reliable single sided PCBs for devices like LED lighting and sensors.

Single layer PCBs have one copper layer, while multilayer PCBs have multiple, supporting complex circuits. JHYPCB’s single layer PCBs offer cost-effective solutions for basic applications.

They power devices like calculators, power supplies, and vending machines. JHYPCB ensures high-quality production tailored to these uses.

Choose standard materials like FR-4 and order in bulk. JHYPCB’s competitive pricing and rapid production reduce costs without compromising quality.

Common materials include FR-4 for consumer electronics, aluminum for heat dissipation in LED lighting, and Rogers for high-frequency circuits. JHYPCB selects optimal materials to meet your project’s needs.

The standard thickness is 1.6mm, but JHYPCB customizes single sided PCB thickness for applications like industrial equipment or compact sensors, ensuring durability and performance.

Single layer PCBs are less suitable for high-frequency signals compared to multilayer PCBs, but JHYPCB’s high-frequency single layer PCBs, using materials like Rogers, deliver reliable performance for RF equipment.

The process includes printing circuits on a copper layer, etching, drilling, applying solder mask and silkscreen, and testing with AOI. JHYPCB’s streamlined manufacturing ensures precision for devices like power supplies.

JHYPCB delivers single sided PCBs with design optimization, fast turnaround, and rigorous quality checks, ensuring performance for your project.

Related Reading

Scroll to Top