Professional Copper Core PCB Manufacturer

High-Performance Copper Core PCBs for LED and Power Applications

As a leading copper core PCB manufacturer in China, JHYPCB offers reliable and cost-effective solutions for LED lighting, automotive, and power electronics.

What Is a Copper Core PCB and Why It Matters

Copper core PCBs, also known as copper-based PCBs, feature a solid copper substrate instead of aluminum or FR4. The copper core acts as an excellent heat conductor, quickly transferring heat away from critical components. This makes them ideal for high-power and high-temperature applications, such as LED modules and power converters.

Compared with standard aluminum PCBs, copper core boards offer higher thermal conductivity, better dimensional stability, and enhanced mechanical strength. They are the go-to solution for engineers who demand reliability and performance under extreme conditions.

Why Choose Copper Core PCBs for LED Applications

Copper core PCBs are particularly popular in LED lighting systems due to their outstanding heat dissipation and durability. Key benefits include:

Superior Thermal Conductivity

Copper quickly disperses heat, preventing LED burnout and extending lifespan.

High Power Handling

Supports high-brightness LEDs and power-intensive designs.

Stable and Reliable

Maintains performance under thermal stress and vibration.

Excellent Mechanical Strength

Ideal for rugged environments and industrial applications.

Longer Service Life

Improves reliability in continuous or high-heat operations.

Enhanced Electrical Performance

Copper’s superior electrical conductivity reduces energy loss and ensures efficient power transmission.

Partner with a Leading Copper Core PCB Manufacturer

With years of experience in PCB manufacturing, JHYPCB offers advanced copper core PCB fabrication services tailored for global clients. From prototype to mass production, we ensure consistent quality and fast turnaround times.

Our Copper Core PCB Manufacturing Capabilities

At JHYPCB, we specialize in high-quality copper core PCB manufacturing for LED and high-power applications. Below are our core production capabilities and specifications to ensure performance, stability, and precision in every project.

Specification	Capability
Structure	Single-sided, double-sided, multilayer copper core PCBs
Base Materials	Shengyi, Totking, and other copper-based substrates
Thermal Conductivity	1 – 5 W/m·K
Maximum Board Size	1200 × 540 mm
Board Thickness	0.4 – 3.0 mm
Copper Core Thickness	0.5 – 4 oz (up to 140 μm)
Min. Trace Width / Spacing	4/4 mil
Drill & Via Capabilities	Plated through holes, blind/buried vias, countersunk holes, Z-axis milling
Min. Hole Size	0.3 mm
Surface Finish Options	ENIG, OSP
Solder Mask Colors	Green, White, High Reflectivity White, Black, Matte Black
Surface Technology	Pedestal technology (chemical etching + plating)
Testing & Quality Control	100% E-test, AOI, cross-section analysis
Applications	LED lighting, automotive, power electronics, aerospace, and more

🔸 Copper Core PCB Materials We Support

Material Code	Brand	Type	Thermal Conductivity (W/m·K)	Tg (°C)
SCR20S	Shengyi	Copper	2.1	160
T511	Totking	Copper	3.0	100
T512	Totking	Copper	4.0	100
T512C	Totking	Copper	5.0	130

Copper Core PCB Price List and Bulk Order Service

The price of copper core PCBs depends on several factors:

PCB layer count and copper thickness
Board size and complexity
Quantity (prototype or bulk)
Surface finish and material type

As a low-cost copper core PCB manufacturer in China, we provide flexible pricing for both small and large volume orders. Contact us to get a detailed copper core PCB pricelist tailored to your specifications.

Industries and Applications of Copper Core PCBs

Copper core PCBs are designed for demanding applications that require efficient heat transfer and high reliability. They are widely used in:

LED lighting and displays
Automotive power systems
Power electronics and converters
Industrial control boards
Communication and radar modules

LED copper core PCBs are particularly suitable for high-power lighting systems that demand durability and performance.

Why Choose JHYPCB as Your Copper Core PCB Manufacturer

Choosing the right copper core PCB manufacturer is crucial for ensuring long-term performance, cost efficiency, and product reliability. At JHYPCB, we combine technical expertise with advanced manufacturing capabilities to deliver high-quality copper core PCBs that meet your exact requirements.